MERLIN
Extrusion Tool & Wire Ltd
Small Ancillary Toolmaker, Specialist In 4-Axis Wire Erosion
MERLIN
Extrusion Tool & Wire Ltd
Ancillary Tool Maker, Specialist in 4-Axis Wire Erosion
Who are we?
Established in 1991, Merlin has been delivering precision engineering solutions from our facility in Redditch. From initial part and tool design to the final product, we specialise in advanced 4-axis wire erosion, ensuring accuracy and consistency at every stage of the process.
We work seamlessly from physical samples, dimensional sketches, or CAD drawings, supporting a variety of platforms including Rhino, RoboCam, and AutoCAD 2023. While we accept free-issue materials as standard, we’re also equipped to source and supply materials on demand to meet your project requirements.
We work in partnership with Merlin Extrusion Services, a 3rd generation toolmaker for the Plastic Extrusion Industry.
Through our partnership, we have accrued over 30 years of knowledge and experience in this sector, enabling us to provide an unrivalled service.
Services We Offer
We specialise in high-precision tool and wire extrusions tailored to the rigorous demands of modern manufacturing. Leveraging advanced techniques, we deliver engineered solutions that prioritise accuracy, efficiency, and uncompromising quality. Our capabilities support a wide range of industrial applications, ensuring performance you can trust, down to the micron.
FABRICATION
We design and fabricate heads, dies, and calibrators for both flexible and rigid profiles. Our expertise also extends to forming equipment, including vacuum, water, and air tanks—ensuring precision, durability, and performance across all extrusion applications.
WIRE EROSION
We offer high-precision cutting of hard and complex materials using advanced 4-axis wire erosion technology. Trusted by the aerospace, press tool, medical, and automotive sectors, our process supports a wide range of demanding engineering applications with exceptional accuracy and consistency.
EDM Cutting
We offer a non-contact machining process that introduces no mechanical stress to the workpiece, ensuring exceptional accuracy, repeatability, and tight tolerances, ideal for intricate and high-precision components.
EQUIPMENT
Our Sodick, Fanuc, and Charmilles machines are equipped to handle everything from one-off components to small-volume production runs. We welcome all enquiries, no matter the scale or complexity.
Up to Date Sodick Machine
Easy Programming From DXf
Batch Jig work - Non submersed Aluminium Example
4-Axis wired
Full Flow Tubing Head
Multi Layered Wiring
Brass Calibrations
Wiring Up To 220mm
Water, Air And Vacuum Calibration
Turning Wiring And Spark Eroding
Sizing Sleave
WORK WE'VE COMPLETED
Truck Back Actors Rewired
Full Progression Press Tooling
Complex Gearing Drawing And Cutting
Wiring Programming Undertaken on AutoCAD 2023, with Rhino and Cad Cam in support
4 Axis Extrusion Tooling
Testimonials
"It is always a pleasure working besides
B & B, We have a great working relationship and you always go above and beyond."
-Meggitt
"Always attentive to details and very professional."
-Blue Chip CNC Ltd
"I have a fantastic working relationship With B & B and always go above and beyond for me. They are a great supplier to work with. Keep up the great work Stuart and Katie. I really appreciate all your hard work."
-Protaform Springs & Pressings Ltd
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